Roller Conveyor Series

Roller Conveyor Series

What is a Roller Conveyor?

A Roller Conveyor is one of the most widely used material handling systems for transporting cartons, boxes, pallets, totes, and other flat-bottom products. It uses a series of rollers to move products either by gravity or powered drive, providing an efficient, reliable, and low-maintenance solution for manufacturing, warehousing, logistics, and packaging operations.

At Kaiye Industries (M) Sdn Bhd, we design and manufacture custom Roller Conveyor Systems to meet various load capacities, product sizes, and production requirements.

1. Gravity Roller Conveyor

Products move by gravity using a slight incline or manual push.

Applications

• Warehouses •  Distribution Centres •  Packaging Lines •  Order Picking • Loading & Unloading

2. Powered Roller Conveyor

Driven by electric motors using belts, chains, or motorized rollers for automatic product transportation.

Applications

• Manufacturing • Automated Production Lines • Logistics • E-commerce Warehouses

3. Line Shaft Roller Conveyor

A rotating shaft drives multiple rollers through O-rings, ideal for light-duty conveying.

Suitable For

• Cartons • Plastic Totes • Small Boxes

4. Chain Driven Roller Conveyor (CDLR)

Each roller is connected by a chain drive, providing high torque for heavy-duty applications.

Applications

• Wooden Pallets •  Steel Products • Heavy Cartons • Industrial Equipment

5. Motorized Roller Conveyor (MDR)

Each zone is powered by a 24V DC motorized roller, enabling energy-efficient and zero-pressure accumulation.

Applications

• E-commerce Fulfilment • Parcel Handling •  Distribution Centres •  Automated Warehouses

6. Pallet Roller Conveyor

Designed specifically for transporting heavy wooden or plastic pallets.

Applications

• Warehouse Automation • Pallet Transfer • Production Lines • End-of-Line Systems

7. Accumulation Roller Conveyor

Allows products to accumulate without contact, reducing product damage and improving workflow.

Applications

• Packaging • Sorting • Buffer Zones • Automated Lines

8. Flexible Roller Conveyor

Expandable and portable conveyor for temporary or changing layouts.

Applications

• Truck Loading • Warehouses • Distribution Centres • Shipping Areas

9. Stainless Steel Roller Conveyor

Manufactured from Stainless Steel 304 or 316 for hygienic and corrosion-resistant environments.

Applications

• Food Processing • Pharmaceutical • Beverage • Clean Room

Optional Features

• Adjustable Side Guides • End Stops • Pop-up Transfer • Turntable • 90° Transfer Unit • Chain Transfer • Lift & Transfer System • Pneumatic Stopper • Photoelectric Sensors • Barcode Scanner Integration • RFID Integration • Emergency Stop System • Variable Speed Drive (VFD) • Safety Guards • Castor Wheels

Applications

Our Roller Conveyor Systems are suitable for transporting:

• Cartons • Boxes • Plastic Totes • Wooden Pallets • Plastic Pallets • Trays • Crates • Drums • Containers • Industrial Components • Electronic Products • Packaged Goods

Industries We Serve

• Manufacturing • Warehouse & Distribution • Logistics • E-commerce • Food & Beverage • Pharmaceutical • Electronics • Semiconductor • Automotive • Packaging • FMCG • Recycling

Advantages

• Simple and reliable design • Low maintenance requirements • High load carrying capacity • Energy-efficient operation • Suitable for gravity or powered conveying • Easy integration with automation systems • Long service life • Flexible layout options • Cost-effective material handling solution • Custom-built to customer requirements